Fender experimenting

Craven

Pinewood Ninja
Feb 28, 2017
58
13
8
43
Dothan, Alabama
Has anyone done any experiments with other materials to make your fenders out of besides balsa wood. I think it would be cool to make some out of fiberglass or other composite materials. And yes I know you can buy ones out of plastic. Anybody willing to share ideas they have tried?
 
most use balsa for the light weight. never found another material that can be shaped without the weight, and have the strength to hold up in shipping. Another material (other than possibly 3D printing) would be tough sledding. Maybe if you were a plastics engineer ;)
 
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I at first wondered about the different foams we use doing scratch built RC planes. Like depron or wall insulation. Shapes even easier than balsa but left alone it is weak and will dent really easy. Now hitting it with a heat gun stiffens the outside quite nicely so I still might try it. And it is virtually weightless. A sharp exacto goes thru it like butter. Sands really nice too. Hmmmmm
Gotta think if it was a good enough material to use that others would already be using it tho.
 
Its a very popular foam in the foamie rc plane community. Folks use various foams for scratch building RC planes. Get a cheap 4 channel transmitter, $30.00 in cheap electronics and foam and with the right knowledge you can build and fly almost anything in your front yard or nearby field. I used to fly indoors. Every bit as addictive as building and tuning pinewood derby cars. Picture the foam board you see at the dollar store. And folks use that too after peeling the paper or leavingit on for strength depending on the application. I always used FFF (Fan Fold Foam) which is Blue Core wall foam that used to be at hardware stores. Back in the day $20.00 bundle and you could build 70-100 planes depending on the size.
Depron is a bit more brittle and only comes in 6mm or smaller thickness so you might have to laminate a couple sheets together for thickness. The blue stuff also comes in 1" and 2" thickness still at Home Depot and Lowes. Also there is foam at craft stores. Michaels has white sheet foam in various thicknesses.
If you heat the foam carefully with a heat gun it crystallizes the outer surface and that might just make it hard enough to hold up for this application. If you drop it or dent it, yank it off and make another. You could literally shape the fenders in seconds it shapes so nicely. I'm going to give it a try. And what ever glue you use, the glue alone will be heavier than the foam will weigh. It is much lighter than balsa which is almost weightless in its own right in comparison to pine. Yeah I was seriously addicted to foam before I had to grow up and raise kids. ;)
Of course I have also made lots of great chuck gliders and other toys for the kids out of foam too.
If you want to research it go to rcgroups.com then hit the foamy scratch build forum. You will NEVER be the same. o_O
 
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most use balsa for the light weight. never found another material that can be shaped without the weight, and have the strength to hold up in shipping. Another material (other than possibly 3D printing) would be tough sledding. Maybe if you were a plastics engineer ;)

I know a Plastics Engineer and he uses Balsa... Just sayin! LOL
 
I at first wondered about the different foams we use doing scratch built RC planes. Like depron or wall insulation. Shapes even easier than balsa but left alone it is weak and will dent really easy. Now hitting it with a heat gun stiffens the outside quite nicely so I still might try it. And it is virtually weightless. A sharp exacto goes thru it like butter. Sands really nice too. Hmmmmm
Gotta think if it was a good enough material to use that others would already be using it tho.
Jimmy i tried Depron a few years back, when you try to shape it and get sharp crisp edges it falls apart. You could probably take 2 mil and build a 3 denominational fender, that would be a lot of work.
 
Its a very popular foam in the foamie rc plane community. Folks use various foams for scratch building RC planes. Get a cheap 4 channel transmitter, $30.00 in cheap electronics and foam and with the right knowledge you can build and fly almost anything in your front yard or nearby field. I used to fly indoors. Every bit as addictive as building and tuning pinewood derby cars. Picture the foam board you see at the dollar store. And folks use that too after peeling the paper or leavingit on for strength depending on the application. I always used FFF (Fan Fold Foam) which is Blue Core wall foam that used to be at hardware stores. Back in the day $20.00 bundle and you could build 70-100 planes depending on the size.
Depron is a bit more brittle and only comes in 6mm or smaller thickness so you might have to laminate a couple sheets together for thickness. The blue stuff also comes in 1" and 2" thickness still at Home Depot and Lowes. Also there is foam at craft stores. Michaels has white sheet foam in various thicknesses.
If you heat the foam carefully with a heat gun it crystallizes the outer surface and that might just make it hard enough to hold up for this application. If you drop it or dent it, yank it off and make another. You could literally shape the fenders in seconds it shapes so nicely. I'm going to give it a try. And what ever glue you use, the glue alone will be heavier than the foam will weigh. It is much lighter than balsa which is almost weightless in its own right in comparison to pine. Yeah I was seriously addicted to foam before I had to grow up and raise kids. ;)
Of course I have also made lots of great chuck gliders and other toys for the kids out of foam too.
If you want to research it go to rcgroups.com then hit the foamy scratch build forum. You will NEVER be the same. o_O
I became a big EPP guy, i stil fly all the time....
 
I became a big EPP guy, i stil fly all the time....
Ya know... I never did get into Epp. I was always too cheap and after buying my first FFF bundle that was all she wrote for me. I also saw your post about a 3d 2mm fndr... lots of work yes... would I do it when I can just cut a simple fender from balsa? NO... lol
 
I use wall insulation. Mixed results. Easy to shape, albeit it doesn't play well with many of the glues you want to use, and breaks off very easily. Very lightweight though and that's the biggest attraction, along with the price. Looking for a better solution myself if that says anything.