K-house jig

Apr 30, 2014
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Anyone have one of the old k-house jigs they would like to get rid of. I would really like to be able to do my own cuts.
Thanks!
 
561 racing said:
Anyone have one of the old k-house jigs they would like to get rid of. I would really like to be able to do my own cuts. Thanks!

Dunno if this is helpful, but K-House posted the plans for how to build one. I would have built one already, if our rules allowed grooving the axle heads. /images/boards/smilies/smile.gif
 
Just takes 2 pieces of wood, some drill bits, and a clamp to make it. To cut the groove use either a thin file or a the saw that was mentioned in that thread. Use the Hobby Lobby 40% off 1 item coupon if you have a store near you to get the saw.

I am have been procrastinating making one myself. I have been doing it the hard way holding the axle with my fingers and slowly filing my groove in. Most of the time involved is just getting a good line started but once I do it goes pretty fast from there. This jig would cut that time significantly and I keep cursing myself each time I start a new groove and didn't have any time to make a jig.
 
Chuck a dremel cut off disc in your drill press. Drill a hole in a block of wood and stick the axle in it. Place the block flat on the drill table with the axle horizontal. Adjust the table till the disc is centered on the axle head, move the block back and forth and get your groove on.
 
If you haven't seen it already, Brownell's sells a screw slotting fixture. 080-000-082MB

Be advised, however, that it was made to slot screws not axles and OCDerbydad has informed me that repurposing is apparently illegal.
 
bracketracer said:
If you haven't seen it already, Brownell's sells a screw slotting fixture. 080-000-082MB

Be advised, however, that it was made to slot screws not axles and OCDerbydad has informed me that repurposing is apparently illegal.

Wow, now thaat's sweet. Anyone using these for the cutting axle heads? Also which file would you suggest?
 
Might not need a file? Read this thread first:

http://www.pinewoodderbyonline.com/post/tool-for-khouse-groove-5726616?highlight=brownells&pid=1277646333#post1277646333
 
down4derby said:
Chuck a dremel cut off disc in your drill press. Drill a hole in a block of wood and stick the axle in it. Place the block flat on the drill table with the axle horizontal. Adjust the table till the disc is centered on the axle head, move the block back and forth and get your groove on.

Great tip! Thanks for sharing.
 
bracketracer said:
Might not need a file? Read this thread first:

http://www.pinewoodderbyonline.com/post/tool-for-khouse-groove-5726616?highlight=brownells&pid=1277646333#post1277646333

This is a good tip since those precision files can be expensive.

The saw that khouse suggested (and ngyoung mentioned) is another good alternative.
 
It's better than what I was looking for, and it was talked about 2 years ago. I thought I read every post. My mistake but looking forward to reaping the rewards.
 
561 racing said:
It's better than what I was looking for, and it was talked about 2 years ago. I thought I read every post. My mistake but looking forward to reaping the rewards.

Hey Brian, FREE tip...

groove all of your axles.
AddEmoticons08013
 
561 racing said:
It's better than what I was looking for, and it was talked about 2 years ago. I thought I read every post. My mistake but looking forward to reaping the rewards.

Totally understandable. There's so much information on this site that it's easy to miss a few gems. All the secrets of the pinewood world are in here somewhere.
 
Mojo Racing said:
561 racing said:
It's better than what I was looking for, and it was talked about 2 years ago. I thought I read every post. My mistake but looking forward to reaping the rewards.

Hey Brian, FREE tip...

groove all of your axles.
AddEmoticons08013

That's the next step. Any suggestion on the best file for the job?
Thanks again guys!!!!
 
Brian, here is the link you need http://www.pinewoodderbyonline.com/post/tool-for-khouse-groove-5726616?trail=15. I've been using this method for sometime and really like it.
 
For those that use the Brownell's Screw Slot Fixture, it says that the fixture supports a .025" blade / file, but in the thread linked in a few posts above, it looks like Owens was using a #6 file, which is .040" thick. I would prefer using a Screw Joint File, #5, .032" (249-108-315WB) or Screw Joint File, #6, .040" (249-108-394WB); I just do not think a .025" slot would work well as I think the slot would be too small/narrow.

** part numbers are from the Brownell catalog.
http://www.brownells.com/gunsmith-tools-supplies/general-gunsmith-tools/files/screw-slot-files-prod5743.aspx