I think I grasp what you are doing and will make a couple of observations. Were the cars the same W/B length each year? You stated that this year's cars wiggled ... if that is true, each time the rear wheels touched the guide rails, it cost you about a hundredth. So if it touched 3 times, it cost you about 0.030. Keep that in mind as you read the rest of this.
If you are using stock wheels, they can vary so much that a direct comparison would be difficult. The amount of both lateral and radial run out can/will affect results.
How much steer are you using? I always recommend at least 5" over 4' for a beginner Scout car. Quite often it may take 6"-7" to get rid of the wiggles especially if there are other cars around you that are unstable.
How much wheel gap? This is another area that often creates issues for those starting to learn how to tune.
What are the weights of your three wheels that touch? That information can answer a lot of questions.
I agree that your first tungsten cube car can be a challenge. Especially if you don't have a tuning board or a speed square table. HOWEVER don't give up on it as it has great potential!
I'm watching a blurry video of one of the heats from the fastest car from this year. I'd estimate that it bounced 4 or 5 times.
The W/B length was the same on all 3 cars. 5/8 from the back and 1 inch from the front I think. I used the widest wheel base on the SBE.
Last year's car and the slowest car this year had completely unmodified stock wheels.
I haven't checked or adjusted the steer on any of these cars. Frankly, I'm not even sure how to do this. I think that I'm supposed to put a bent axle in the FDW with a groove in it, and adjust it until I get the desired amount of steer.
I saw online that I can order an 8' by 2' piece of glass for $40. I believe that's the same dimension as the tuning template that 5kids racing posted online. I'm looking around for some materials, and hope to build a tuning board with that.
My fastest car from this year had a wheel gap issue on the FDW. I couldn't push the axle in all the way. I think saw dust built up in the hole as my son was trying to sand off 1/16 of an inch. I couldn't get the axle out, and I was scared we would damage the car by trying. It wasn't very far out, but it was definitely farther out than it should've been. On all of the other cars, the wheel was as close as I could get it without it touching. I didn't measure. just eye balled it.
At what point in the process do you drill your axle holes? This year, we made the holes for the ladder and the weight pockets. Then we put weights in the pockets, without glueing them, and put it in the jig. After we drilled the axle holes, we cut the block into a thin wedge, and sanded 1/16 off the front on the side of the FDW.
I don't know the weight on the wheels. I'm going to need to buy some more scales. Let me know if you have a scale recommendation.
Thanks a lot for your help.