For this years scout race my boy and I built three nearly identical cars. We then tested and tuned all three and raced the second fastest ( by .003 sec ) but most consistent one. We had one that we were certain would be the best as everything on it was the best. It had the best drill out of the three, the best axles out of all the box stock axles we prepped, and the best set of wheels we had. To our surprise that was the slowest of the three cars. Straight off the bench it was slower than his car from last year. After testing and tuning it was fast but was consistently .005 sec slower than the car he ended up racing.
There are so many little details that can effect how a car runs. You may think everything is perfect and end up with a slow car. Likewise you may have a car that you think is just okay and you put it on the test track and it lays down the fastest time you've ever ran. Trying to figure out the what and the why is part of what makes this hobby so much fun.