I'm new - story of this year's derby

ironband

Pinewood Ninja
Jan 26, 2018
61
37
18
50
Livermore, CA
www.chainmaildude.com
Hi all,

I'm new in these parts - glad to find this place and looking forward to learning more and more!

Our derby was about a week and a half ago. It was my son's third (bear year) derby. Last year we ran away with first place pretty easily In addition to working on our cars, this year I designed a raspberry pi based slow motion instant replay system and integrated it to an arduino upgrade of our old Microwizard P2XL. So, for the first year in our pack, we had results being fed to the computer automatically. It was beautiful.

My son wanted to focus on getting a shiny finish this year, so we applied multiple coats of primer, paint, and clear coat, sanding rough spots in-between. He wanted a technology themed car, so I found a stencil with some circuit lines and helped him cut them up and tape them down to make a fun design. You can see it in the video below, if you like.

We race on a well cared for 20 year old 3 lane wood Piantedosi track.

Initial stats on his car:
Tungsten Weight - 3.25 ounces
0.75" COM
2.5 degree bent axle rear
1.5 degree bent axle FDW
3 wheel rail runner
2" drift over 3 feet
5.75" wheelbase
Axles polished to 2500 grit followed by Mibro #6 - no pledge or wax
Wheel Bores prepped with a 3 step wheel polishing kit from amazon
Modified Curvy wedge shape

I say initial stats because we got to the derby early so I could help set up the track. As I was working, I heard the unmistakable sound of a pinecar hitting the floor. I turned to see my son picking his car up. He had gotten a little antsy while showing off his car to a friend and dropped it. We checked for cracks, did a quick check to see if the rear wheels were migrating outward, quick check to see if we were drifting. First roll, didn't drift. Second roll, drifted. That was odd. Third roll, drifting. OK. I explained that we had no way of knowing what was up with the alignment since I didn't bring the board, and there wasn't really time anyhow to make any big changes, we'd have to race it as it was and see what happened. I finished helping to set up the track then worked with him to check in.

I knew that the official scale we have used for the last two years was only accurate to the nearest 0.05 ounce, so at home I had weighted both of our cars to 5.02 ounces, knowing that they would show as 5.00 on the official scale. I was a little surprised to see a brand new scale at the check in table, and darn if he didn't weigh in at 5.02 and I didn't weigh in at 5.03. It is amazing how much wood you have to remove to loose 0.02 ounces
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After a few minutes with the drill, we applied graphite, cleaned the wheels off, and checked the cars in.

I went back to my set up work, getting all the electronics squared away.

With everything set up, projecting, showing, and clicking, we finally started with opening ceremonies followed by the adult/sibling/den chief race. I took that competition handily with my car, similar in build to my son's, but with lead internal weight and stacked zinc weight on top (the turquoise one in the video). I was disappointed to find that the replay was giving a lot of speed blur we hadn't seen in testing, and realized it was because we tested outdoors in sunlight and we were indoors in a dimmish hall. I made a mental note to add LEDs to illuminate the finish for next time. Even so, folks really enjoyed the instant replay!

I attached my phone to the top of the finish gate to capture more footage and gave my shutter clicker to our den chief, asking him to record as many races as possible. It gave out after about 6 heats and I had to dig out a charger to continue, so my video misses a few heats.

It was on to the main event. We race on a point elimination (ladderless) system, zero points for first place, 1 point for second, 2 points for third. We set the system to 10 points as we only had 17 racers.

In the first race, my son's car beat last year's second place winner by about full car length. That car had a pretty serious case of the wiggles coming off the curve as you can see in the video. He was feeling pretty confident. Next heat was a pretty easy win, and he started to figure that the drop hadn't had any real effect on his car.

Third heat, he lost to a fierce looking car with a quick start bar by 0.012 seconds. After a win in the fourth heat against two other cars, he went up against this car again. This time he won by 0.006 seconds. Because of the way the ladderless elimination works trying to pair the faster cars with each other, he went up against this car for most of his remaining heats. It was really thrilling because they jockeyed for position back and forth. A loss by 0.006, another loss by 0.024, another loss by 0.019, but then 4 consecutive wins by 0.004, 0.007, 0.012, and 0.005. Then two losses by 0.010 and 0.017. Three wins by 0.001, 0.001, and 0.004 and it looked like he might take it. But then the other car took the last four races by 0.021, 0.013, 0.012, and 0.007 to win 1st place and solidify his 2nd place finish.

This car got a huge jump on the downhill, but on the straight my son's car always gained. It really depended on how far behind he was at the end of the slope - if it was somewhat close, he'd catch him. If not, he wouldn't.

We have a manual start on our track. I had never given any credence to the concept of the quick start front end, and originally was trying to figure out how he was getting off the line so quickly. The other dad and I talked (we're friendly) and I asked about his wheels. To my surprise he told me he had tried shaving the box wheels, but didn't like the way they came out, and wound up going with the Revell wheels from Lowes. That explained why they were so shiny, but didn't explain why his car got off the line so quickly.

It wasn't until I went back and looked at video that I realized it was indeed the quick start front end that did the trick. With the manual start, if the cubmaster opened the gate more quickly, we took the heat. If a little more slowly, this car would get off the line and build a decent enough lead for the win.

Now, there was a terrible coding error in my arduino code that made the elapsed times useless (I used a serial read command that waits for a full second, so when you opened the start gate, up to a full second could go by before the timer started), while preserving the integrity of the differentials. It was very interesting to look at the differentials between my son's car and the 3rd place car, which covered less than 0.01 seconds regardless of lanes etc, vs. the differentials between my son's car and the 1st place car, which spanned 0.036 seconds with a standard deviation of 0.0109. Since, on average, his times were 0.0056 seconds faster than my son's, the race truly could have gone either way.

Nothing in our rules against it! Well done to that dad and his son for sure! It was super exciting to have the first and second place trade spots and made for a thrilling race. And, honestly, it was good to have my son get 2nd place this year (the pressure is off!). It was good to see him cheerfully shake hands with the other scout, and then sit down to talk about how they built their cars and give each other speed tips for next year.

Did the drop affect things? Hard to say. After the race he played with his car a lot. When we got home, drift was definitely not at what we had set it. He asked me if I thought he might have won if he hadn't dropped his car. I told him honestly that we'd never know, and that was ok. The important thing wasn't the place - it was the time we spent and the fun we had! Still, next year he'll be more careful, I wager.

During exhibition racing, I raced against my son's car and beat it handily. Near the end, the first place winner tapped me on the arm and asked if he could race me. I wasn't going to suggest it, but since he wanted to, we passed the cars up to the cubmaster...

Was the gate opened quickly? I don't know, but he was a little shocked to see my car beat his by a pretty fair margin. I shook hands with him and his father and congratulated them on a race well run. I told the dad I hoped to see him in the adult race next year too...
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Next year, though, I'm building a solenoid gate for our track...to ensure that the elapsed times we get are consistent. No other reason. Seriously.
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If you read this far, please enjoy this recap video I put together using the footage from my cell phone and the raspberry pi instant replay. At one point, a car looses a wheel as it comes across the finish line. That was fun
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So, this off season, I need to fix my code, build a solenoid gate, add another camera angle, add a button to replay the last instant replay (we had one finish disputed, but it turned out to be that the camera got knocked on an angle), illuminate the finish line, and do some other cool stuff. I'll keep you posted
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For next year's car? I'm thinking don't drop it will be the first improvement. This year we did bore prep, but I'm thinking we could do that better than the kit with some Novus 2 and perhaps some wax (I suspect that the step 2 polish in the kit actually is Novus 2). I think next year we'll drill canted holes for the rear instead of bending axles, and then maybe...I don't know? Shorten the wheelbase and add fenders? Thinner body? More cant on the FDW?

We'll see...

Andre
 
Great post man. Awesome video and great reading article. Was wondering though; what is a quick start front end?
 
I really like the slo-mo shot of the finish line. Nicely done!

Dennis - The 'quick start' front end is from the book "Pinewood Derby Speed Secrets". It is where you intentionally cut a notch in the front center of the car, and then add an airfoil up high in front to contact the start pin (the yellow car on the cover of the book is the quick-start design). As the pin rotates down, the high-touching airfoil will let the car start moving before a car with a normal (low) front end.

With start gates that are not manually moved, it makes no difference, as the pins move out of the way faster than the car is able to accelerate. With a manually turned gate, though, the quick start can make a difference, as evidenced above.

I made a couple cars from designs in the book in 2010. The car on the right is my variation on the quick-start design; I made a front spoiler using toothpicks and a craft stick instead of the paper clip and tape design in the book.
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I really like the slo-mo shot of the finish line. Nicely done!

Thanks! It was a fun project which I'm looking forward to expanding. I was really bummed about the speed blur, though. In (outdoor) testing it was really clear:


Dennis - The 'quick start' front end is from the book "Pinewood Derby Speed Secrets"

Yeah, when I was talking to the dad he mentioned that he had picked up the book from our scout store, so that's probably where the concept came from. I wanted to do a solenoid start gate anyway, so I'm putting that together. After his win, though, I wonder how many quick start fronts we'll see next year...
 
Honestly, I believe the quick start nose will ultimately foil itself speed-wise against good racers. It looks cool though; I always like to see different cars with different paint jobs than the planks you see racing league. Love the racing story; it was a nicely written, feel good account of someone coming in second showing good sportsmanship. It was much better than the "accusation" type stories.

You can get 'em next year hanging around here...
 
Honestly, I believe the quick start nose will ultimately foil itself speed-wise against good racers. It looks cool though; I always like to see different cars with different paint jobs than the planks you see racing league. Love the racing story; it was a nicely written, feel good account of someone coming in second showing good sportsmanship. It was much better than the "accusation" type stories.

You can get 'em next year hanging around here...


I totally agree. And I know I'm going to pick up more info hanging around here and will continue to evolve our skills.

I want the gate so that we can have a test and tune night - If folks want to use track times to tune their cars, there has to be a reliable start for the timer. I also want to do a workshop to teach more parents and scouts how to make a car competitive, allow use of our jigs and tools, and share what we've learned. I don't know if I'll be able to get all of that together, but I want to try. It might mean that we teach our way off the podium, but if we do at least we are living out the scout law, and the racing will be more epic than ever.

Still, I know that even if I tell all the other dads/scouts that the spring loaded gate will nullify the quick start front end, at least half of them will still try it because it worked this year.

Andre
 
I feel the same way ironband. We dont scout race but this is our third year racing in our club. My family is known to be pretty fast but there is one particular family in our club that is proving very hard to beat. Every single race it is a shut out in two classes, they take 1st, 2nd, and 3rd every single race and my family is most of their competition. I have tried talking to them a few different times about building n things, nothing invasive and he is always very vague and evasive which is fine. As you said there are some folks in our club that just dont have the knowledge and tools that others do. We including my 10 year old son are always open to helping people out, lending tools, giving tips and trying to explain things to lesser experienced families. I am all about helping n sharing to have a really fun and competitive race even if it means you may not win. Just because people know what to do theoretically you still have to be able to build a good car. Even if we all have the same info n resources it still comes down to who builds the best car and sometimes a little luck but i enjoy that challenge. I instilled in my son early on that its not about winning every single trophy every single time. Its about losing ALOT and going back n looking at what you did and thinking what did i do wrong, did i miss anything, what are they doing better than me? Thats how you continue to grow and NEVER stop learning. Every race i tell him that family is doing the same thing they do every race because they dont have a reason to change yet, but we are always getting better/faster and that is dangerous for them.
 
I totally agree. And I know I'm going to pick up more info hanging around here and will continue to evolve our skills.

I want the gate so that we can have a test and tune night - If folks want to use track times to tune their cars, there has to be a reliable start for the timer. I also want to do a workshop to teach more parents and scouts how to make a car competitive, allow use of our jigs and tools, and share what we've learned. I don't know if I'll be able to get all of that together, but I want to try. It might mean that we teach our way off the podium, but if we do at least we are living out the scout law, and the racing will be more epic than ever.

Still, I know that even if I tell all the other dads/scouts that the spring loaded gate will nullify the quick start front end, at least half of them will still try it because it worked this year.

Andre

We did not do overly well until after my sons last pack race. I found this site two days before that race and was amazed a what we didn't know. However we went on to build a number of cars for his last District race and did very well.

We held workshops last year and this year. All who participated did very well. Sharing this knowledge has forced us to learn about these things more in depth. I doubt very much that you will "teach your way off the podium " as the more you teach the better you will get. And then the more you can teach ...it is a continuing cycle.

Having said that, because my son is now a Boy Scout, we have been teaching the cubs in the Pack. It was just as rewarding to have our attendees place 1st, 2nd, & 3rd overall in the pack. My son manned the axle polish station as he has that down really well and could teach the cubs what to do and what to look for. I believe that he will do an even better job on his next set of axles because he has been helping and teaching how to do it.