K-groove Jig

Worked like a charm!



Khouse%20jig_zpsdnlwmtpb.jpeg
 
I also made this jig but used a hack saw. Great idea as it ticks a lot of boxes: inexpensive, easy to make, uses common tools in garage, and effective.
 
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Ed, I had one of these jigs, but chose to upgrade. I personally did not like the results. Don't get me wrong here, it works great if you have nothing else. My problem is that I strive for perfection and this setup was not cutting it for me. I have since upgraded to something more elaborate, but its not for the average builder.

If you have nothing else to create the K-House groove, the aforementioned setups work great!
 
Here is the thread I was referring to.... but, I have since upgraded again since this was posted.

Forgot to mention I am a tool junkie... lol
 
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What did you upgrade to?
Because of the amount of axles I slot for my GX SP Aero Cover kits, I decided to go with something larger for more durability and better repeat-ability. I went with a slitting saw to perform this procedure, similar to the one another racer posted. The saw creates a nice square bottom in the K-House groove which prevents the screwdriver from "camming" out of the slot when torque is applied.
 
Gotcha.
Because of the amount of axles I slot for my GX SP Aero Cover kits, I decided to go with something larger for more durability and better repeat-ability. I went with a slitting saw to perform this procedure, similar to the one another racer posted. The saw creates a nice square bottom in the K-House groove which prevents the screwdriver from "camming" out of the slot when torque is applied.

Gotcha. Thanks, Paul.

That does look a little more complex than I'd need - although I've been thinking of something similar to help cut speed grooves in axles too. To take my shaky hands out of the equation.